Application
This is high power thyristor rectifier system used for Caustic Soda Rectifier for Membrane Electrolysis Up to 100kA 1000V.
Rectifier System Diagram for the Chlor-Alkali Industry
The rectifier system is composed of input high voltage switchgear, voltage regulating transformer for on load tap changer(OLTC), rectifier transformer, rectifier, DC switch, cooling water heat exchanger, power factor & harmonic compensation facility.
To get higher power factor and lower ripple, 12 pulse configuration is commonly adopted.
The system circuit diagram and system block diagram are shown here.
GERE Provides the DC Power Supply During Electrolysis with the Membrane Process
Main Parameters
Input AC voltage | AC 3 phase kV level, 50Hz/60Hz |
Rated output DC voltage | Up to DC 1000V |
Rated output DC current | Up to DC 100kA |
Design Standard | IEC-60146 Semiconductors converters IEC-60076 Power transformers IEC-61378 Converters transformers |
Power factor at input @rated load | Not less than 0.9 through on load tap changer without power factor improving capacitor banks, above 0.97 after compensation |
Efficiency @ rated load | ≥98%(typically) |
Stability of output current at set point | Within ±0.5% |
Type of control | Digital control |
Ingress protection class of rectifier panel | IP54 |
Ambient temperature for design purpose | Max. 50℃ |
Rectifier pulse | Thyristor based, 6 pulse, 12 pulse, 24 pulse or more |
Type and mode of control | Constant current |
Duties/overload | 150% for 1 minutes, 110% for 5 minutes, 100% long term |
Rectifier thyristor cooling | Forced water cooled(cooling water is deionized water) |
Transformer cooling method | OFWF, OFAF, ONAN |
Transformer installation place | Indoor or Outdoor |
HMI | Color touch panel |
Remote control interface | 4-20mA/0-10V signal and dry contacts, Modbus/Profibus/ Profinet communication |
Thyristor N-1 redundancy | Yes |
Heat exchanger | Deionized water/raw water exchange, with redudancy |
Protections | Grounding detection and grounding fault alarm Thyristor RC snubber Fast action fuses Over heat Output over voltage Output over current Water pressure Water temperature Others required by purchaser |
Why choose us?
Rich experience: More than 20 years design, production and service experience for electrolysis
Meet International Standards: Exported to USA, Canada, Germany more than 40 countries.
Strong technical ability: PhD technical team, more than 20 years technology accumulation.
Reliable quality: Designed, manufactured, tested as per strict reliability standard.
Considerate service: Professional service before, during and after sales. Lifelong after service system. Customer management system
High performance price ratio: With Europe/USA quality, competitive price than Europe.
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